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Evidence Guide: AURVTS004 - Repair vehicle composite material components

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTS004 - Repair vehicle composite material components

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to repair vehicle composite material component

  1. Workplace instructions are used to determine job requirements
  2. Fibreglass and composite material repair information is accessed and interpreted from workplace procedures and manufacturer specifications
  3. Composite materials are identified, selected and inspected for quality
  4. Hazards associated with the work are identified and risks are managed
  5. Work area with approved ventilation is checked for correct operation and faults are reported to authorised personnel
  6. Composite tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability
  7. Work area is prepared and work is planned to identify methods for repairing a vehicle using composite materials and to minimise waste
Workplace instructions are used to determine job requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Fibreglass and composite material repair information is accessed and interpreted from workplace procedures and manufacturer specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Composite materials are identified, selected and inspected for quality

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area with approved ventilation is checked for correct operation and faults are reported to authorised personnel

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Composite tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is prepared and work is planned to identify methods for repairing a vehicle using composite materials and to minimise waste

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Carry out repair activities

  1. Items to be repaired are located and damage or faults are assessed to determine repair methods
  2. Tools and equipment are set up and materials are mixed and prepared for use
  3. Repairs to composite material components are carried out according to workplace procedures and safety and environmental requirements
  4. Reinforcement techniques are applied to reinstate pre-damage strength to composite materials
  5. Finishing techniques are applied to present composite surfaces to manufacturer and workplace quality standards
  6. Repairs to composite material components are completed without causing damage to equipment and components
Items to be repaired are located and damage or faults are assessed to determine repair methods

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are set up and materials are mixed and prepared for use

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repairs to composite material components are carried out according to workplace procedures and safety and environmental requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Reinforcement techniques are applied to reinstate pre-damage strength to composite materials

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Finishing techniques are applied to present composite surfaces to manufacturer and workplace quality standards

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repairs to composite material components are completed without causing damage to equipment and components

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace and customer specifications, and components are presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace and customer specifications, and components are presented ready for use

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Prepare to repair vehicle composite material component

  1. Workplace instructions are used to determine job requirements
  2. Fibreglass and composite material repair information is accessed and interpreted from workplace procedures and manufacturer specifications
  3. Composite materials are identified, selected and inspected for quality
  4. Hazards associated with the work are identified and risks are managed
  5. Work area with approved ventilation is checked for correct operation and faults are reported to authorised personnel
  6. Composite tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability
  7. Work area is prepared and work is planned to identify methods for repairing a vehicle using composite materials and to minimise waste
Workplace instructions are used to determine job requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Fibreglass and composite material repair information is accessed and interpreted from workplace procedures and manufacturer specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Composite materials are identified, selected and inspected for quality

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area with approved ventilation is checked for correct operation and faults are reported to authorised personnel

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Composite tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is prepared and work is planned to identify methods for repairing a vehicle using composite materials and to minimise waste

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Carry out repair activities

  1. Items to be repaired are located and damage or faults are assessed to determine repair methods
  2. Tools and equipment are set up and materials are mixed and prepared for use
  3. Repairs to composite material components are carried out according to workplace procedures and safety and environmental requirements
  4. Reinforcement techniques are applied to reinstate pre-damage strength to composite materials
  5. Finishing techniques are applied to present composite surfaces to manufacturer and workplace quality standards
  6. Repairs to composite material components are completed without causing damage to equipment and components
Items to be repaired are located and damage or faults are assessed to determine repair methods

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are set up and materials are mixed and prepared for use

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repairs to composite material components are carried out according to workplace procedures and safety and environmental requirements

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Reinforcement techniques are applied to reinstate pre-damage strength to composite materials

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Finishing techniques are applied to present composite surfaces to manufacturer and workplace quality standards

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Repairs to composite material components are completed without causing damage to equipment and components

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace and customer specifications, and components are presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace and customer specifications, and components are presented ready for use

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair vehicle composite material component

1.1 Workplace instructions are used to determine job requirements

1.2 Fibreglass and composite material repair information is accessed and interpreted from workplace procedures and manufacturer specifications

1.3 Composite materials are identified, selected and inspected for quality

1.4 Hazards associated with the work are identified and risks are managed

1.5 Work area with approved ventilation is checked for correct operation and faults are reported to authorised personnel

1.6 Composite tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability

1.7 Work area is prepared and work is planned to identify methods for repairing a vehicle using composite materials and to minimise waste

2. Carry out repair activities

2.1 Items to be repaired are located and damage or faults are assessed to determine repair methods

2.2 Tools and equipment are set up and materials are mixed and prepared for use

2.3 Repairs to composite material components are carried out according to workplace procedures and safety and environmental requirements

2.4 Reinforcement techniques are applied to reinstate pre-damage strength to composite materials

2.5 Finishing techniques are applied to present composite surfaces to manufacturer and workplace quality standards

2.6 Repairs to composite material components are completed without causing damage to equipment and components

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace and customer specifications, and components are presented ready for use

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair vehicle composite material component

1.1 Workplace instructions are used to determine job requirements

1.2 Fibreglass and composite material repair information is accessed and interpreted from workplace procedures and manufacturer specifications

1.3 Composite materials are identified, selected and inspected for quality

1.4 Hazards associated with the work are identified and risks are managed

1.5 Work area with approved ventilation is checked for correct operation and faults are reported to authorised personnel

1.6 Composite tools and equipment and personal protective equipment (PPE) are identified and checked for serviceability

1.7 Work area is prepared and work is planned to identify methods for repairing a vehicle using composite materials and to minimise waste

2. Carry out repair activities

2.1 Items to be repaired are located and damage or faults are assessed to determine repair methods

2.2 Tools and equipment are set up and materials are mixed and prepared for use

2.3 Repairs to composite material components are carried out according to workplace procedures and safety and environmental requirements

2.4 Reinforcement techniques are applied to reinstate pre-damage strength to composite materials

2.5 Finishing techniques are applied to present composite surfaces to manufacturer and workplace quality standards

2.6 Repairs to composite material components are completed without causing damage to equipment and components

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace and customer specifications, and components are presented ready for use

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair composite components of two different vehicles, including a repair to:

50 mm diameter hole

100 mm split.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS), and occupational health and safety (OHS) requirements relating to repairing vehicle composite material components, including procedures for:

selecting and using personal protective equipment (PPE)

using tools and equipment

satisfying ventilation requirements for work area

using safety data sheets (SDS) for composite materials

handling and storing hazardous resins and chemicals

environmental requirements, including procedures for trapping, storing and disposing of resins, chemicals and waste materials produced during fabrication process

fibreglass and composite material repair procedures and techniques, including:

types and application of specialist composite tools and equipment

types and features of fibreglass and composite materials

use of composite moulds required for support backing during repair

measuring and calculation techniques

surface preparation for composite repairs

mixing and applying composite materials according to manufacturer specifications

finishing techniques for composite surfaces

reinforcement methods to reinstate pre-damage strength

composite repair problems and resolution techniques

procedures for final inspection of repaired composite component.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Composite materials mustinclude:

composite materials, including:

fibreglass matting

gel coats

release agents

resins

catalysts

cleaning materials.

Composite tools and equipment must include:

composite material measuring equipment

specialist hand tools.

Safety and environmental requirements must include:

work health and safety (WHS), and occupational health and safety (OHS) requirements, including procedures for:

selecting and using personal protective equipment (PPE)

using tools and equipment

satisfying ventilation requirements for work area

using safety data sheets (SDS) for composite materials

handling and storing hazardous resins and chemicals

environmental requirements, including procedures for trapping, storing and disposing of resins, chemicals and waste materials produced during fabrication process.